Product Features : The IKA Master Plant homogenizing and emulsifying system is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also in the food, beverages, cosmetics and chemical industries. The plant is GMP-compliant and guarantees a high degree of precision, safety and reproducibility of the results. The Master Plant system enables the direct feed of solids and liquids, mixing and dispersing of the vessel contents, heating or cooling of the product and processing under vacuum or under pressure. The required degree of homogenization and particle crushing is achieved by circulation of the mixture via a DBI dispersing unit integrated into the base of the vessel. The proven technology of this patented IKA DBI homogenizer involves a two-stage operation:
Technical Details : Feeding of solid or liquid additives without vacuum in the mixing vessel Formation of lumps is avoided by direct feeding of the additives into the dispersing chamber Treatment of smallest quantities down to approx. 15% of the nominal volume Separated circulation loop (short/long) for minimizing of dead spots and loss of material Important reduction of heating or cooling times, due to the heating/cooling of the agitator CIP-cleaning, for which the DBI 2000/.. serves as pump and feeds the rotating spray nozzles Exchangeable dispersing tools Mixing and dispersing quality adjustable Low maintenance required The geometry of vessel and mixing units enables excellent scale-up possibilities The complete plant can be sterilized with steam (SIP) Direct steam injection is optionally available The complete plant can also be supplied in Ex-protected execution acc. to the 94/9 EG (ATEX 95) guidelines